Machine BZ 2550T: high frequency welding and blanking optimized for precision and efficiency
The high frequency welding and blanking machine BZ 2550T is predisposed of two separate presses and arranged 90° from each other, which allows to execute the welding on the first press, and the blanking on the second press, of the material previously welded.
The choice of the arrangement at 90° of the two presses is the result of the company know-how in the sector of almost 50 years. Thanks to its constructive disposition, it reduces the times between the welding cycle and blanking cycle: this ensure that the previously welded material is still perfectly registered to the mould as it is die-cut.
The result of the working process in immediately consecutive phases is the achievement of perfectly centered welding and cutting, saving materials that in a common linear process could produce wastes due to materials deformations.
The machine presents a four stations rotating table divided as follows: 1 station for loading/unloading of the material, one station for the welding, one station for the cutting, one station that can be implemented with accessories to customize the work cycle. Also equipped with photo-electric barriers for the operator protection.
Output from 5kw up to 40 kw
Electrode-holder plate heated and/or chilled
Working plane 700x480mm
Clearance between plane and electrode-holder: 120mm
Who is the high frequency machine BZ 2550T for?
The BZ 2550T is a high frequency machine particularly indicated and advantageous for companies that produce:
- shoe upper parts for footwear industry;
- realizations of technical details for sportwear;
- safety footwear and accessories.
The machine can work on sheets of material such as PVC/PU, TPU, polyester and coupled leather previously screen-printed or digitally printed.
Do you need more information about our high frequency machine?
High-quality workmanship and customized finishing of leathers, synthetic materials and fabrics for high fashion thanks to bizeta high frequency
All the high frequency welding and blanking machines in bizeta respect the standards of “industry 4.0”, through the interconnection to the company it systems, data exchange between company management system and machine, the possibility of planning, management and continuous monitoring of the work process and remote assistance with diagnosis and maintenance.
High frequency welding and blanking machines are equipped with siemens hmi and components for an intuitive and simple interface for the operator.
The technology offers the possibility of creating countless receipts of working cycles, saving the parameters for each.
This allows to optimize the production process times retrieving the parameters, already saved, every time a mould change is done by the operator.
Bizeta has specifically studied and designed all the high frequency generators installed in the machines to ensure maximum efficiency in the distribution and uniform delivery of the current, in order to obtain a homogeneous and precise welding over the entire work area.
All the high frequency machines bizeta can be equipped with an automatic coupler with the function of adjusting the anodic (welding) current.
The current is set and shown on the hmi console and is maintained constant during the whole welding process, ensuring goods with an excellent finish.
The high frequency welding process needs the integration of a spark suppressor with the function of preserving materials and moulds from sparks during the cycle.
Thanks to the “know-how” of almost 50 years of experience in the sector, bizeta high frequency machines are equipped with an anti-discharge device with unique features compared to those commonly installed, which stands out for its high sensitivity in detecting the discharge and the maximum speed in blocking it, avoiding waste.
Bizeta hf machines can be equipped with a function that allows the operator to adjust the mould pressure on the material during the work cycle.
This pressure is shown and can be adjusted using the hmi console panel.
At the first set-up of every new mould, bizeta high frequency machines can automatically acquire working quotes and save them in the respective receipts.
All the bizeta welding and blanking machines are equipped with cross laser pointers with adjustable focal length to allow an easy and precise registration of the material on the work surface with respect to the mould mounted in the machine.
Here in bizeta we carry out all the operations of maintenance, ordinary and extraordinary, directly in our client’s companies with quick turnaround times.
We also guarantee eventual mechanic and electrical repairs by our specialized and constantly updated technicians.
